You cannot avoid Jigs and fixtures. Here’s why?

Manufacturers are introducing new ways of production with faster and better output generation in terms of quality. New concepts include cellular manufacturing, single minute exchange of dies, lean production system, and tact time analysis. These processes need work holding devices, better and new equipment, etc. So, positioning strategy and devices are required for these processes to ensure:

  • Cost Reduction
  • Profit Enhancement
  • Easy assembling

Two specific terms that are commonly used across the production houses and factories are jigs and fixtures used as a work-holding device.

The two are crucial for the manufacturing industry where the jig guides the tool, while the fixture holds the job in position during a task controlled by the turn milling centre.

One of the common tools that you will find almost everywhere is a drill jig. It guides the drill for digging holes and has expedited and revolutionizes the production speed to many folds.

To hold and grip the work-piece accurately on the workplace or the machine bed, a fixture is used. Loading, unloading and fixing otherwise takes time and effort.

Benefits of Jigs and Fixtures

 1. Time and effort saving

 They consume less time and require almost no effort in comparison to manual tasks that were performed earlier.

 2. Accuracy and precise operations

 The benefit of using a machine-operated tool is always the accuracy and consistency in the output. Similarly, here when jigs and fixtures are being used, the output is very precise.

3. Rate of production enhanced

Jigs and fixtures help to eliminate a lot of manual tasks thereby the rate of production goes beyond imagination due to low variability.

4. Cost control

With the reduction in manpower requirement, the cost of production gets reduced as well. Similarly, with lesser human intervention, the chances of human error get reduced as well, consequently reducing inspection and quality control expenses.

With all these advantages and a lot more, jigs and fixtures become a necessary tool that needs to be sourced from a reliable manufacturer. One such leading, trustworthy and renowned manufacturer is AK Tech India that offers supreme quality jigs and fixtures for vertical milling centers.

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