Aay Kay Technologies

Jigs and fixtures manufacturers in India offer different varieties of these tools. But what exactly are these and why are these needed? Anything that holds or aligns a component or a tool in the manufacturing process of fabrication or assembly is a jig or a fixture. So, basically, it’s a tool used in manufacturing, so as to produce work that is interchangeable within the tolerances set by manufacturing requirements. Now describing individually, a device that supports the workpiece is a jig. It holds the workpiece intact at the proper location using locators. It is basically a guide for the cutting tool ensuring the operation is smoothly done at the right place. It is used in drilling and reaming operations. Fitted with hardened steel bushings, jigs are used for guiding the cutting tool. Jigs may be fastened or not fastened to the working table. The jig may not be fastened to the machine, on which it is used, for the smaller size of the cutting tool. While drilling multiple holes on th

Jigs are basically work-holding devices. They hold, locate, and support the work piece and guide one or more tools to perform a specific operation. In short, jigs hold the tools and guides the cutting tools. Hardened steel bushings fitted on jigs are for guiding or other cutting tools. It is actually the tool to control the location and motion of another tool. A jig's primary purpose is to provide repeatability, accuracy, and interchangeability in the manufacturing of products. A device that does both functions of holding the work and guiding a tool is called a jig. To explain jig as a layman, take an example of a lost key rebuilt with the help of a duplicate key that is a jig. The fixture is also a work-holding device that holds, supports, and locates the work piece but does not guide the cutting tool. It offers only a reference surface or a device for operation. So, Jigs and fixtures are production tools used to accurately manufacture duplicate and interchangeable parts. Jigs and

Dies are crucial for the manufacturing industry. But what are they strike our mind? For laymen, the simplest example of a die is the one kids play within the kindergarten called the molds of the playdough or clay set. It is a pre-shaped tool that works in conjunction with a press to manipulate the material into the desired size and shape. The press forces the material — plastic, metal, or composites — into the die’s cavity, thus creating a new object in the same size and shape as the die. Dies have clearly specific and critical applications.  It’s a pivotal decision for the manufacturing industry and needs every aspect to look in before actually finalizing a die as the product or the output depends on it. Once a die has been created, it can only be used to produce objects in that size and shape. The custom dies could be a good cost-effective option or high-volume manufacturing applications, best suitable for faster production. Dies are used to create simple to complex shapes, from smal

Die Making machine manufacturing is an experienced tool and die shop that designs and builds tools and dies. Tool and die making are an industrial art and it involves a lot of precision and expertise. It manufactures stamping dies, plastic molds, and jigs and fixtures which are used in the mass production of solid objects. So, basically, this is the inception of a lot of other industrial processes without this many processes might not shape up. Neither do you expect a lot more end products reaching markets? Die Makers Manufacturing is a trusted tool and dies supplier for many different industries. These industries include aerospace, agriculture, automotive, electrical and industrial components, food and beverage, food packaging, power transmission, and satellite/communications. Talking about the tools and techniques forms an input to a lot of industrial processes. However, Die making too has a step by step process: Step 1. Create 3D CAD designs. CAD/CAM engineering capabilities allow

The world is advancing and so does man and machine relation. In this age of consumerism, industries are growing at full pace. The machine has an evident role in the industrial growth. What man used to be performing a few years back is now in the automated hands. Few machines that have brought this precision and intelligence and are widely used, have won the race. One such revolutionary concept is jigs and fixtures . Though basic but carries monstrous importance in the field of technology and industrial use. In short, to define them in simple words, Jigs is “a tool that guides the machining tool” whereas, “a fixture is a tool which firmly grips a workpiece on the machine bed accurately at the desired location.” Together they help in increasing production. A product so manufactured with their use are high in quality. It also helps in reducing the cost which is the most important advantage to industries in this age of competition. It’s a tool of capacity building. It saves both time and l

Since their inception around two hundred years back, milling machines have come a huge way. From the raw material to their designs and technologies, these machines have gone through numerous transformations making them highly beneficial and important. With advanced mechanical components like large castings, lead screws and steel cutting tools for jigs and fixtures work , make these milling machines a blessing for the manufacturers. There are basically two types of milling machines: vertical and horizontal. With advanced features, vertical milling machines offer many advantages over older designs of horizontal milling machines. Find below some of the major benefits of these machines: Improved productivity The biggest advantage of using a vertical milling centre is to easily retract the cutter with raising or lowering down the milling table. It reduces operator fatigue and helps them speed up their production. Further, the retractable quill allows the operator to easily remove the tool t

Sheet metal fabrication and shaping industries are performing very well. We have advanced tools, machines, and fixtures to not just ease the process but also to come up with error-free and new designs.  Looking at the scope in the industry, more creative people are joining it. If you are also one or a beginner in the metal fabrication industry, you may easily start this work by following some common techniques mentioned below. Below are some easy to use tools and techniques to improve your fabrication and sharpening skills.  1.  Cutting : laser cutters, shaving, sheering, and power tools are used for this procedure. 2. Die-cutting : Die-cutting is a popular method. This method supports in reducing the efforts of chips formation and metal burning. Clear and smooth cuts are results of using die cutting techniques. 3. Milling : Rotary cutter and vertical milling center are helpful to get finished milling touch.  4. Shrinking : This is common to get dents on the metal sheet during work. D

We often hear the terms CNC machines and fabrication work companies etc. However, a lot of us do not know what these terms are all about and what CNC machines actually do. Therefore, here in this article, we will be talking about what is the CNC machine work and what types of CNC machines are used widely in India and abroad. So, let us start with understanding the concept of CNC machine work. What is a CNC Machine Work? CNC machining is the technique of metal fabrication and formation based on the computerized codes that control the entire manufacturing procedure of the machinery. CNC refers to Computer Numerical Control. Earlier, it was only Numerical Control. However, with the technological advancement throughout the years, the implication of computers made the process more sophisticated and precise. We can understand the complexity and innovation of the CNC machines by the fact that these machines only require instructions and command through digital codes to perform the task with

While dealing with industrial-grade CNC machines, one name that stands out is the Aay Kay Technologies. The company is known for its quality in terms of both manufacturing and supply, since its inception in 2004. The products are known for their tensile strength and high-end performance. Our products are developed keeping in mind our concept of "customer first" because of which we are a preferred choice for CNC machine work related projects with the country and elsewhere. Our products are licensed with CAD and CAM software. Our rise in the market has been steady since quality has been our key focus area. This has been our mission through which we aspire to establish as a premier organization of repute delivering Industrial Products with customized service, through state-of-the-art technology delivered by a dedicated and professional team for our discerning client base. Our progressive CNC machining of Moulds and Dies are made to ensure maximum profitability for our customer.

  One of the easiest ways to understand the term ‘fabrication’ is to associate it with the manufacturing of goods. Any metallic thing you use in your business, be it rack, machinery, or components of your machines. Fabrication is referred to as building structures from various types of materials. Every metallic thing we use in our daily lives has a manufacturing unit where that product is manufactured. These products may require to be cut, bent or assembled in a particular space, which is called the fabrication company.  Some of the types of fabrication processes include: Assembling  Bending Clipping  Cutting. Folding   Moulding Perforating   Stamping   Welding The industrial fabrication in India is at its peak as there are many good fabrication companies established all across the country. Being the capital city of India, you can find one of the best fabrication companies in Delhi such as Aay Kay Technologies. These manufacturing units design tons of things including bins, pallets, r

CNC machines are quite common in both small and big industries. CNC which stands for Computer Numerical Control assists in manufacturing processes which involve the controlling of machine parts through a numerical program. For a CNC machine to function, the process depends on Computer-Aided Design (CAD) and Computer-Aided Manufacturing (CAM). CAD helps in drafting a 3D design of the object whereas CAM helps in the fabrication. CNC machines are a great boon for manufacturing units since the automated CNC machining reduces the time to perform various tasks which otherwise take hours of manual labour. Aay Kay Technologies have been dealing in fabrication work in Delhi NCR for over a decade. Not only CNC machine facilities, but they also manufacture and supply industrial-grade jigs and fixtures along with industrial fabrication services. Over the years, Aay Kay Technologies has become a reputed name in offering industrial products and is the ideal choice for any CNC job works in Delhi

Pallets are these rigid platforms which are used to store goods, stack them in columns or transport materials using cranes, forklifts etc. Wood, plastic or metal are the most common raw materials with which these pallets are manufactured. Used mostly in the logistics industry to store, transport goods etc, pallets aren’t given too much thought before purchasing. However to make them last long in operations and ensure its durability matches the operations of the warehouse, it’s necessary to know the material, the reason for its use and its reusability, these all are under industrial fabrication manufacturers in India. Aay Kay Technologies have been manufacturing Ppallets in Gurgaon for over a decade. Not only pallets, they manufacture and supply industrial grade CNC machine facilities , jigs and fixtures along with industrial fabrication services. The manufacturers strive to offer quality centric products which survive the wear and tear of heavy duty operations. Pallets for instanc

Every time I search about jigs & fixtures, I find these terms together, which makes me think that these are the same and always used together. But the curiosity forced me to look for the differences and similarities between these two tools that make a lifeline in the manufacturing industries like furniture. If you are also confused and want to know more about jigs & fixtures , check the points below. Before looking at the similarities and differences, let's first check uses explained by jigs and fixtures manufacturers: These reduce the cost of production by eliminating the time and efforts wasted on setting up of tools These boost the production These help in improving the quality of work by reducing errors  These help in designing of complex shapes With jigs and fixtures, work can be done even by less skilled labour Improved safety at the work place is another benefit of these tools Similarities between jigs and fixtures Jigs and fixtures mean the same thing

Milling, sometimes also referred to as machining, is the process of cutting metal and other materials using the cutting tools. It has been among the widely used processes in the Industrial fabrication work in which the metal or steel is cut and shaped skilfully. These several types of milling centres used in the metal fabrication industry, which are often classified as horizontal milling centre and vertical milling centre. As the name suggests, vertical milling is equipped with vertically aligned cutting elements whereas horizontal milling has horizontally aligned cutting elements. Though both of these types of milling centres are used to do the same job, however, the approaches they take are different. In this blog post, we will talk about the vertical milling centre and its advantages and disadvantages. Advantages of Vertical Milling Centre Low Cost The vertical milling centres are cost-effective and are considered as a good investment for the metal fabrication industry. Owing

The present world is a machine world. Lots of updated technologies and mechanisms are used for designing and the development of a new machine. These machines, tools, appliances, and more have reduced the use of words impossible. Jigs and fixtures sound so ordinary and are just a tool or supportive part of work but the entire mechanism fails in their absence. So, let's have some detailed discussion on Jig and Fixture. Jig : To understand the jig better we can call it a tool in easy language. The main task of this tool is to guide the mechanism or the cutting tool. taking the example of drill jig would present an easily understandable platform. The drill jig gets guidance to drill holes where the operator wants. Woodworking and welding jigs are also popular due to their highly focused performance. Fixture : Fixture is known in the technical world as a supportive tool. It is used to hold the workpiece perfectly to allow the desired milling. The use of fixtures is popular as

The vertically oriented milling machines are known as the vertical milling machine . The use of milling machines is to cut in better speed and with perfection. According to the terms of usage and requirement of the milled material these milling machines are divided into the very popular two types. One is a horizontal milling machine and it cuts through horizontally oriented milling mechanism. The second type of milling machine is a vertical milling machine. Let us know what are the advantages and disadvantages of using vertical and horizontal milling machines: Advantages : Better chips fall : The use of a horizontal machine is ideal to reach out to the best chips fall. The finish of the surfaces of the chip is found fabulous while using the horizontal milling machine. So the use of a vertical milling machine is preferred to improve the productivity in the metal industry where metal chips are needed. Low cost : The vertical milling machines are known for lower-cost production. Use

Racks are a wonderful supportive tool for the storage of our goods. When we have stock in bulk it becomes a trouble condition for us to manage the storage on a flat surface. It may also harm the quality of the content of which we have the stock. To solve this problem only racks can help us out. But buying the wrong type of rack can be again a trouble condition for you. We have numerous options for the racks in the term of design, quality, and storage capacity. Rack manufacturers are open to design as per the requirement of the users of the rack. It would be better if you take precautions and follow the below-mentioned points before buying a rack for your purpose: Size : Be sure that the size of the rack and it's shelves are enough to old the packets or boxes of the material. The smaller size will serve a no use disadvantage where the larger size will occupy extra space. This will be a trouble for you to maintain the storage with ease. So be careful of this point to enjoy bett

The mold and die industries are these days in a hugely active role. The manufacturers of CNC machines have designed these machines to serve the perfectly suitable source for their further requirements. They are engaged in improving the capacity and increasing the specifications to make their machine the most competitive than others. The new addition by a leading manufacturer of CNC machine in India is appreciated by the industrial fabrication sector. The four action turn-mill center itself is the best advantage which has helped by increasing the productivity levels. Below are some rare specifications of CNC machines: ST10Y- it helps in improving the capacity along with the improvement in the swing over the cross slide. 6000 Rotations per minute 6.5inches hydraulic chucking system.  12-station standard turret. The above-mentioned specifications are the main source that makes these machines a perfect solution. These specifications have raised the demand for CNC machine of fixt

The quality management is always requiring accelerating commercial activities and reducing production downtime. The same also true for warehouse and storage too. The efficiency of manufacturing facility depends how they managed raw material and goods require furnishing. The warehouse of manufacturing units ensures managed segregation by metallic frame structure known as Industrial racks. We have some racks manufacturers in Delhi offers best quality custom racks as exactly requires for your process. Industrial storage racks are a viable and efficient way to store and access many types of items. Loading and unloading are made easy with the proper application of heavy-duty cantilever rack systems. Quality and feathers is one of the most important aspects that must be cover with industrial racks, we are going to cover some of them. Build quality : They made for carrying high weight so strength of the fixtures is very important. Usually they made with high quality steel frame an

Racks are being manufactured for different purposes. A simple rack frame allows us to solve numerous purposes. We can use these racks for our residential requirements. We can use them for commercial purposes too. The racks manufacturers in India are open for the modifications. They can design and manufacture the racks per the requirement of the client. You just need to give instructions about the sections, quality, additional features and dimensions. Below are the advantages that can be availed by residential and commercial sectors: Storage : The manufacturing companies manufacture a variety of items in bulk quantity. In case of the hold of the manufacture items, they have managed the storage. Racks allow them a safe and managed store specification wise. Display : Have you ever seen the stores? Everything looks so organized there. We can view each content easily. This arrangement has become possible just because of racks. Several shelves and size make it easier to display the it

Storage of things and belongings in managed order is always been challenge for everyone. Racks are a unified solution allows us to keep the things as exactly we need for our home, offices and work space. Some racks manufacturers in Delhi comes up with the wide range of racks especially as you required for your place.   How racks are important for us? Let’s take deep look : Storage racks are very useful and can be used for both, domestic as well as industrial use. Today, the storage in a home requires an eye catching efficient storage rack that solves the problem of storage, while also adding charm and beauty to your home. A storage rack can be manufactured and designed in a wide range of materials starting from wooden craftsmanship to present day modern technological chrome sculptures. Today, most of the storage racks available can stand freely and are available as shelving units that look quite modern and stylish. Types of Industrial Storage Racks : Each style of racks has i

Your success of manufacturing business and warehouse is depends on storage capability and best racks system allow to achieve this. Racks provide us efficient use of space is paramount and an efficient pallet racking system can provide numerous benefits. It is better to understand what Racks system in depth is and why we consider racks manufacturers in Delhi to get best quality racks solution and competitive and reasonable pricing. Rack or racking, one of the fundamental tools in material handling industry, is a steel structure composed of two or more upright frames, beams, and connectors for the purpose of supporting materials in storage. Most commonly they are assembled by welding, bolting or clipping. Steel pallet rack structures are designed to facilitate the maximum storage of product, provide accessibility for order picking, protect the product, and organize the flow of product within a warehouse.    In many cases, warehouse racking is several feet high and requires forklifts

Pallets Manufacturers made pallets with the different material like wooden, plywood, plastic and metal. Pallets, very common in our industry due to their key benefits, some of them are described in the following section. Block Pallets : Block pallets can be made of wood, plastic, or plywood, and are generally comprised of four to 12 cylindrical wooden posts to stabilize the top deck boards. Block pallets are available with or without bottom boards, and can come in a variety of configurations. This design uses both perpendicular and parallel stringers to increase handling efficiency. Stringer Pallets : This pallet gets its name from the stringers, the boards running between the top and bottom deck boards used to support the pallet’s load. The two-way pallet allows fork entry from only two sides. Double Face Pallet : Double face pallets are comprised of decks on both top and bottom surfaces. The bottom deck increases the strength of the pallet, and helps evenly distribute the wei